We Drive Ideas into Reality

If a helmet or footwear designer can dream of an innovation, our team can turn it into reality — in time shorter than anyone else in the industry.

Materials

Official BASF Infinergy licensee and bead forming operation

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Footwear

Advanced midsole technologies including Steam Chest Molding, SCF Injection, and Heat Press.

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Helmets

Proprietary Versa-Foam Technology with a 100% first-time pass rate on all safety certifications.

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About Us

Laser Focus on
Foam Technologies

Synergy-In-Motion was established in 2024 through the acquisition of Oechsler AG's operation in Vietnam. We operate three distinctive, diversified business units — Materials, Footwear, and Helmets — all built on our core competence in foam molding.

Our Mission

To make the finest protective products and performance footwear components with our expertise in advanced foam molding technologies.

Synergy in Motion headquarters

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Molding Technologies

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Compatible Materials

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Production Machines

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Global Presence

Geographic Footprint

Hong Kong flag

Hong Kong

Corporate Headquarters and Administration

Vietnam flag

Long An, Vietnam

Footwear, Helmets, and Material Manufacturing with an on-site R&D Center

China flag

Dongguan, China

Footwear production and R&D facility

Indonesia flag

Indonesia

Expansion coming to serve growing regional demand

Footwear

The Science of Midsoles

Our advanced foam molding technologies deliver the perfect balance of cushioning, energy return, and durability. We specialize in next-generation TPU-based midsoles that outperform traditional EVA in every measurable dimension.

Superior Energy Return
Lighter Weight
Exceptional Durability
100% Recyclable
Tunable Density
Temperature Resistant

Our Molding Processes

Multiple advanced techniques to match every product requirement.

Steam Chest Molded footwear

Steam Chest Molding

Particle foam molding that produces lightweight, high-rebound midsoles with excellent consistency. Ideal for performance running and lifestyle footwear with co-molding capability.

SCF Injection midsoles in multiple colors

Super Critical Fluid Injection

Our single-stage rotary SCF injection process eliminates shrinkage, enables full automation, and delivers a dramatically lower carbon footprint compared to traditional autoclave methods.

Revolution Heat Press footwear

Revolution Heat Press

Our proprietary steam-less, gas-less process delivers the durability, comfort, and sustainability of ETPU at the cost of traditional EVA. Perfect for lifestyle midsoles and sock liners.

Strategic Partnerships

Full Bottom Unit Innovation

Integrated partnerships that deliver seamless, high-performance footwear components.

Advanced Materials Partnership

As an official licensee of BASF Infinergy, we have exclusive access to the world's most advanced expanded TPU materials. Our partnership ensures the highest quality raw materials with the lowest carbon footprint in the industry.

Co-Molding Innovation

Our collaboration with Framas enables Full Bottom Unit production — integrated midsole, outsole, and plate assemblies that eliminate adhesives, reduce waste, and unlock complex multi-material geometries impossible with traditional stock fitting.

Our Process

How We Engage with Brands

From concept to mass production, we partner with your design team at every step.

1

Discovery

We work with your design team to understand the performance goals, aesthetics, and target market.

2

Material Selection

Our engineers recommend the optimal material and molding process for your specific requirements.

3

Prototyping

Rapid in-house prototyping with our diverse machinery enables fast iteration and validation.

4

Tooling & Testing

Precision CNC tooling and comprehensive testing ensure your product meets all standards.

5

Production

Scaled manufacturing with rigorous quality control and efficient logistics to your specifications.

Helmets

The Science of Protection

Our team is responsible for developing some of the most iconic sport helmets for world-renowned brands. We combine decades of experience with proprietary technologies to deliver helmets that set the standard for safety and performance.

100% First-Time Pass Rate

Perfect track record on all safety certifications for every customer project since founding.

Fastest Time to Market

We help customers engineer helmets to market two to three months shorter than competitors.

Proven Brand Experience

Behind iconic helmets for Oakley, Giro, Specialized, Black Diamond, Lazer, Giant, POC, and more.

Unparalleled Technical Depth

Deep bench of foam engineering talent with expertise across EPS, EPP, ETPU, and emerging materials.

Proprietary Technology

Versa-Foam Technology

Our proprietary VFT enables up to three different densities of EPS foam within a single helmet liner, all produced in one molding cycle.

This allows designers to customize impact-absorbing capabilities at different zones of the helmet without investing in multiple sets of tooling or running multiple molding cycles.

The result: lighter, slimmer, better-ventilated helmets that meet or exceed the most demanding safety standards, including achieving NTA certification with minimal thickness increases over standard CPSC designs.

Production Capabilities

Helmet Production Processes

Injection molding machines

Injection Molding

12 units of high-speed, high-pressure injection molding machines from 100 to 300 tons. Monthly capacity of 1.2 million parts.

Silk screening process

Silk Screen Printing

High-speed automatic silk screen machines for consistent, detailed graphics. Monthly capacity of 180K units.

Vacuum forming machine

Vacuum Forming

Precision vacuum forming for outer shell production, delivering consistent geometry and surface quality across high-volume runs.

Robotic CNC trimming line

Robotic CNC Trimming

Fully automated robotic CNC trimming lines ensure precision cuts and repeatable accuracy at scale.

Steam molding helmet molds

Steam Molding

Advanced steam molding for EPS and ETPU liners, achieving optimal density and impact absorption in a single cycle.

Helmet painting facility

Painting

State-of-the-art painting facility delivering consistent, high-quality finishes with matte, gloss, and custom combinations.

ETPU Materials

Advanced Material Manufacturing

ETPU pre-expansion manufacturing facility

Official BASF Infinergy Licensee

We are the only BASF authorized 3rd party bead manufacturer in the world. Our process is capable of customized formulation and colors.

High Energy Rebound

Translates directly into superior comfort and impact protection for end users.

Lightweight & Tunable

Density can be precisely adjusted through our proprietary processing techniques.

Custom Compounding

We customize bead sizes, density, and colors to match exact brand specifications.

Virtually Indestructible

The most durable midsole material available — and 100% recyclable for a sustainable future.

Our People

Leadership Team

The experienced professionals driving Synergy in Motion forward.

Sidney Leung

Sidney Leung

Chairman, Founder

Kwai Kong

Kwai Kong

CEO

Rayna Chu

Rayna Chu

General Director

Steve Flach

Steve Flach

Director of Sales

Eric Tang

Eric Tang

R&D Director, Footwear

Edwin Qi

R&D Director, Helmet

Our Facilities

World-Class Manufacturing

State-of-the-art production facilities purpose-built for precision foam manufacturing.

22,500 sq. meters of factory land with 13,500 sq. meters of workspace across 4 buildings. Located in Long An, approximately one hour from Ho Chi Minh City.

Long An factory exterior views
Helmet assembly line
Helmet assembly line 2
SCF injection molding machine
Heat press production line
Robotic CNC trimming line

Our Dongguan facility focuses on footwear production and R&D, serving as a key development hub for new technologies and processes.

Trusted By Leading Brands

Partners

Stay Updated

News & Updates

K-Fair Düsseldorf 2025
September 2025

K-Fair, Düsseldorf

The world's largest plastics & rubber trade show — showcasing our latest foam innovations.

Taipei Cycle Show 2026
March 2026

Taipei Cycle Show

Asia's premier cycling industry event — connecting with helmet brands and OEM partners.

Northwest Material Show Portland 2025
August 2025

Northwest Material Show, Portland

Meeting footwear and materials industry leaders at the Pacific Northwest's top materials expo.

Northwest Material Show Portland 2025
August 2025

Northwest Material Show, Portland

Team Synergy in Motion alongside BASF partners, showcasing Infinergy® bead foam technology.

Northwest Material Show Portland 2025
August 2025

Northwest Material Show, Portland

Engaging with industry professionals on advanced midsole and helmet foam applications.

Let's Build Something Together

Whether you're designing the next breakthrough helmet or engineering a revolutionary midsole, our team is ready to turn your vision into reality. Reach out to start the conversation.

marketing@synergy-in-motion.com

Headquarters

Hong Kong

Vietnam Factory

Long An, Vietnam

China Factory

Dongguan, China

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